MCS-X MOST Control System

The MCS-X control system provides a clear and easily understandable user interface with full programming capabilities and results in a higher level of production throughout the entire process.

Some of control features: 

• process control, 
• diameter of the product, the way of rotation,
• angle of turning (maximal 720°, exactness 0,1°),
• axis rotation, 
• delay/acceleration of the rotation before welding (time after the confirmation of the stable arc is sent by the welding machine), 
• the precise closing/opening sequence and defect-free connection of beginning and end of the weld (angle and number), 
• O-point – exact return to the start point, 
• points (automatic calculation of angles on the basis of entering information, entering the number of tack welds).

Axis motoric: 

• in rotary mode of welding – the setting of the longitudinal welding position on the X axis and its acting during the operating cycle, 
• in longitudinal mode of welding – the setting of the welding position, the delay of activity after the welding process has started,
• the final time of welding, finishing of the sequence, the acting during the operating cycle and radial position of the weld on the rotary axis, 
• the angle of tailstock’s spindle 0- 90°, the fluent movement using the extract drive of tailstock’s tilt or with pneumatically controlled stroke.

Torch axis – pneumatic or electric supports.

Oscillation: 

• the delay of starting the oscillation after the sign of the stable arc is sent (sec), 
• frequency of the oscillatory movement (Hz), ƒright/centre/left divergence, in mm,
• separately for each sides, (exactness 0,1 mm).

Welding system with digital communication system equipped -CAN BUS

Forming gas – pre-blowing and after-blowing of forming gas functions

Programs – Memory Box: 

• the machine can memorize the own settings including the whole operating cycle. Programs saved in Memory boxes can be arbitrarily combinated into the functional lines and create even the difficult operating cycle.

Optional accessories: 

• AVC control when TIG and PLASMA welding (automated regulation of arc height), ƒjoints/seam tracing (electromechanical indicator), ƒcamera viewing system.

Standard applications: 

• The machine is universal and sophisticated production unit which can be used in industry. It is possible to weld rotary circumferential welds, angular welds in position PA/PB using the tilting tailstock and also fully-fledged welds can be done. 
• The production of pressure and non-pressure vessels from all materials and by using all the welding methods of arc welding (except SAW method) is really typical.
• Because of high exactness of the machine the machine parts, flanges, shafts, heat exchangers and tube sheets can be welded on this machine. 
• The machine is able to work in screw welding mode on the surface of the cylinder even on the surface of the operating plate (tilting 90°).
• A special kind of used software provides the possibility to weld each layer separately by using the controlled axis of the torch stroke.